Crushing Systems

Crushing Systems: Essential Solutions for Material Size Reduction

At Opex Industries, we provide advanced crushing systems designed to transform large raw materials into smaller, manageable sizes for various applications. From primary to tertiary crushing, our solutions cater to various industries. With reliable equipment and tailored designs, our systems ensure efficiency, precision, and seamless integration into your material handling workflows.

Our Solutions

Primary Crushing Systems

  • Handle large, unprocessed materials directly from the source.
  • Equipment:
    • Jaw Crushers: Use compressive force to break down large rocks.
    • Gyratory Crushers: Ideal for high-capacity primary crushing.

Secondary Crushing Systems

  • Further reduce material size after primary crushing.
  • Equipment:
    • Cone Crushers: Use compression for precise size reduction.
    • Impact Crushers: Rely on impact force for materials with
      medium hardness.

Tertiary and Quaternary Crushing Systems

  • Provide fine and ultra-fine size reduction for specific applications.
  • Equipment:
    • Vertical Shaft Impact (VSI) Crushers: For shaping and
      producing fine materials.
    • Roll Crushers: For consistent particle sizes and minimal fines.

Mobile Crushing Systems

  • Portable crushers mounted on tracks or wheels for flexibility.
  • Features:
    • Self-contained units with integrated screens and conveyors.
    • Easy to transport and set up at different sites.

Industrial Crushers

  • Designed for non-mining applications requiring size reduction of
    industrial materials.
  • Equipment:
    • Hammer Mills: Use high-speed rotating hammers to crush
      materials.
    • Shredders: For coarse crushing of scrap metal, plastics, or wood.

Applications of Crushing Systems

  • Mining and Minerals
    • Reducing raw ore sizes for easier processing.
    • Example: Jaw crushers breaking down large rocks into smaller pieces for mineral extraction.
  • Recycling
    • Processing waste materials for reuse or disposal.
    • Example: Shredders crushing scrap metal for recycling.
  • Cement Industry
    • Crushing limestone and other raw materials for cement production.
    • Example: Gyratory crushers preparing limestone for kilns.
  • Energy Sector
    • Reducing coal size for efficient combustion in power plants.
    • Example: Hammer mills crushing coal into uniform particle sizes.
  • Chemical Industry
    • Preparing raw materials for chemical production.
    • Example: Vertical Shaft Impact (VSI) crushers producing fine powders for chemical synthesis.
  • Glass and Ceramics
    • Crushing materials for use in glassmaking or ceramic production.
    • Example: Impact crushers reducing glass waste into reusable cullet.
  • Metal Smelting
    • Preparing raw metals for smelting and refining.
    • Example: Hammer mills breaking ore into manageable sizes for furnaces.